ADVANCED VARIABLE RATIO ELECTRONIC TWO COMPONENT EQUIPMENT
Accurate
Component metering by precision geared flow meters
Reliable
Online mixing ratio assurance
Easy to use
user friendly touch screen operator interface.
Material usage reporting
Multi colour operation
quick colour change, with preset recipe.
| COMPARISON | MANUAL MIXING | VRC-MIX |
| Online Ratio assurance | No | Yes |
| Fresh material mixing on demand | No | Yes |
| Pot life monitor | No | Yes |
| Material usage report | No | Yes |
| Paint/ solvent wastage | High | No |
| Colour change, configuration & setup time. | High | Very low |
| Labour cost | High | Low |
| FEATURES | STANDARD | OPTIONAL (ON REQUEST) |
| Mixing Ratio Range | UP to 30.0( in 0.1 increments) | |
| Accuracy tolerance | Down to 1 % * User settable | |
| Flow rate | 0.1 to 4 liters per minute | Higher flow rates |
| Maximum Fluid pressure | Air spray system – 30 bar Air assisted airless – 200 bar | |
| Air pressure requirement | 4-7 bar | |
| Electrical power requirement | 230 V AC 50 Hz Single Phase | As per available power source |
| Multi-colour application (colour change facility) | 4 colours,4 hardeners &2 solvents,4 different recipes can be stored | Modular system. Extra colour and recipe addition |
| flushing | Manual as well as inbuilt auto flushing cycle programmable sequential air-solvent purge | |
| Material usage reporting. | Reporting of component consumption accumulative.+ daily consumption | |
| Pot life monitoring | Pot life monitoring of mixed material | |
| Pressure monitoring | Online system health checking by pressure monitoring. | |
| Level monitoring | Online container level monitoring based on material consumption. | |
| Remote operator panel | – | Ex-proof remote operator panel |
| communication | RS 232 communication port for printer/network/PC. Protocol Modbus | SCADA |
| Operator Interface | Touch screen graphical display with audio visual alarm svstem |
| Faults | Alarm | System Response |
| Off-mixing ratio | Audio + Visual alarm with text message | Auto shut off |
| Pot life nearing to end | Audio + Visual alarm with text message | – |
| Pot life end | Audio+ Visual alarm with text message | Auto shut off |
| Container nearing to empty | Audio+ Visual alarm with text message | – |
| Container empty | Audio+ Visual alarm with text message | Auto shut off |
| Surpass of set pressure limits | Audio + Visual alarm with text message | Auto shut off |
| Other system faults &Interlocks | Audio+ Visual alarm with text message | Auto shut off |
Furniture Coating
Barrel Painting
